LIGAS Denim is one of the leading Uzbekistan and Russian manufacturers of denim clothing, founded in 1998. Our company produces designs for different brands that reflect the inspiring interests and lifestyle of people in Russia, Belarus and Kazakhstan. We strongly believe in the importance of innovation, sustainability and social conformity. These fundamental criteria are embedded in every product.
Our extensive network of global suppliers and procurement allows us to produce competitive, high-quality products in a timely manner. We provide flexible services in a short time with regular production for our customers to enhance their success at a higher level. Each stage of our production is carefully followed to ensure the required standards of craftsmanship, quality and reliability.
We employ only experienced and highly qualified specialists. We carry out a full production cycle from the development of the model to the finished product! Quality control at every stage. All products manufactured by our factory are certified and fully comply with the requirements of ISO.
WORKING WITH OUR COMPANY
We accept orders for sewing men's, women's and children's denim products under the customer's STM, as well as under our own nonsense "LIGAS". The production of products is carried out entirely from our materials, as well as from the customer's raw materials.
ADVANTAGES OF WORKING WITH US
- high quality of products - triple quality control
- low price - high productivity
- execution of orders on time
- he ability to repeat any of your model, or create a new
- one fixed cost of raw materials and works
- certificates of ISO, EAC quality standards
The company produces a full cycle of denim products.
Own production facilities, an automated cutting shop, sewing shops, machine embroidery, a workshop for cooking and special processing of denim products, a packaging shop, warehouses of raw materials and finished products.
In recent years, the most advanced technologies for laser processing of products, modern technologies for mechanical and chemical special processing, embroidery with sequins, cooking technology without water, as well as other innovations have been introduced in the production. Due to the introduction of new technologies, our products fully meet all the advanced requirements of the modern buyer and compete with popular global brands of children's clothing, such as ZARA, MANGO, H&M. To date, the design capacity of our production allows us to produce up to 100 thousand units of finished products monthly.
GRADUATION & PRINTING
After the design of the model is developed, all products are graded in size and height. To save fabric consumption, the layout of the parts is distributed on the flooring as tightly as possible to each other. Subsequently, the generated layout is output to plotter printing.
The cutting of parts is the first production process - this is an area that requires the closest attention. The cut-off parts are individually controlled, and the defective parts are separated from each other to reduce the number of defects that may occur at the end of production. Our company uses automated flooring equipment and cutting equipment that allows you to cut up to 150 layers at a time.
One of the main points in the production of children's clothing is a beautiful, well-thought-out, bright embroidery, which will give an elegant look to the product. At its disposal, the company has two high-tech embroidery machines from the company "TAJIMA", which allow you to make up to 32 embroideries at the same time.
Our production is equipped with modern automated equipment of the world's leading companies such as Brother (Japan), Juki (Japan), Durkopp (Germany), Bullmerverk (Germany), Malkan (Turkey), etc. Our quality control specialists closely monitor the stages of in-line production and quality control in accordance with various requirements for fabrics and models.
The cooking process is one of the most important stages in the production of jeans. Our company is equipped with advanced equipment, having extensive experience, makes various types of brews corresponding to modern fashion trends.
CHEMICAL SPECIAL TREATMENT
To give the desired look, a spray is made on individual parts of denim products, as well as individual parts of the product, such as a belt, pockets, are smeared with a brush.
MANUAL SPECIAL TREATMENT
Most of the products have scuffs of various textures, as well as small scuffs or tears. Having accumulated a lot of experience, our company's specialists perform various types of manual processing of denim products.
Special attention is paid to the quality control of products in production. A triple stage of verification is carried out: the first at the level of the cut of the parts, the second stage of control is carried out after cooking, as well as the final one - the packaged products are checked.
WWP & PACKAGING
The final stage of the production process is wet heat treatment of products, cleaning from threads and packaging. Our production is equipped with advanced equipment for high-quality processing of products at the finishing stage.
Kazachya street, 145, Severskaya stanitsa, Krasnodar Region, 353240
170022, Andijan Region, Asakinsky district, Asaka city, N.Nazarov kocha stereet, 21-uy
Esenkent, Atatürk bulvarı 18, park city evleri C blok 34, 34520 Esenyurt